Automated Battery Burst Pressure Tester

The APP Automated Battery Burst Pressure Test System (ABBPTS) is designed to accurately determine the pressure at which battery casings fail. The system supports both pneumatic and hydraulic pressurization methods.

Automated Battery Burst Pressure Tester

Overview

The APP Automated Battery Burst Pressure Test System (ABBPTS) is designed to accurately determine the pressure at which battery casings fail. The system supports both pneumatic and hydraulic pressurization methods. The pneumatic system operates from atmospheric pressure up to 5,000 psi, while the hydraulic system operates up to 60,000 psi. The instrument can perform vent release and crimp burst tests, enabling precise identification of failure pressure. This system is widely used for battery safety testing, quality control, and research applications.

  • High-precision pressure transducer for accurate monitoring and feedback.
  • User-configurable target pressure, hold time, and pressurization rate.
  • Test can be performed under elevated temperature to simulate actual operating conditions (optional).
  • Multi-level, fail-safe system providers over-pressurization protection.
  • Fully automated operation with Windows-based control and data acquisition software.
  • Compatible with Windows ’98 and higher with results throughout operation.
  • Real-time graphical display of pressure and test data.
  • Multiple pressure outlet ports for flexible testing configurations.
  • Multiple pressure outlet ports available.
  • Automatic pressure generator refill for high volume situations.
  • Multiple pressure generator systems for continuous and multi-axis pressurization (optional).
  • Customized report formats available.
  • Minimal maintenance required.

Specifications

Air Requirement (Hydraulic)N/A
Air Supply Requirement (Pneumatic)80 psi compressed air
Dimensions (Hydraulic)51 in (H) x 28.5 in (W) x 26 in (D)
Dimensions (Pneumatic)51 in (H) x 28.5 in (W) x 26 in (D)
Maximum Hold Time (Hydraulic)Unlimited
Maximum Hold Time (Pneumatic)Unlimited
Power Requirements (Hydraulic)110 VAC, 60 Hz (220 VAC, 50 Hz optional)
Power Requirements (Pneumatic)110 VAC, 60 Hz (220 VAC, 50 Hz optional)
Pressure Range (Hydraulic)0 to 60,000 psi
Pressure Range (Pneumatic)0 to 5,000 psi
Pressure Transducer (Hydraulic)Range: 0 to 60,000 psi; Accuracy: Up to ±0.01% of full scale
Pressure Transducer (Pneumatic)Range: 0 to 5,000 psi; Accuracy: Up to ±0.01% of full scale
Pressurization Rate (Hydraulic)0.1 to 200 psi/sec
Pressurization Rate (Pneumatic)0.1 to 200 psi/sec
System Control Accuracy (Hydraulic)±0.02% of full scale
System Control Accuracy (Pneumatic)±0.02% of full scale
System Resolution (Hydraulic)1 part in 20,000 (optional 1 part in 65,536)
System Resolution (Pneumatic)1 part in 20,000 (optional 1 part in 65,536)
Weight (Hydraulic)300 lbs
Weight (Pneumatic)150 lbs
Working Fluid (Hydraulic)Water, Oil, or Alcohol
Working Fluid (Pneumatic)N/A

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